calais190
24-08-2009, 09:49 PM
Okay, so i'll start from the idea. I couldn't stand my vision being impaired by putting the portable navigation system on the windscreen. No matter where I put it, it blocked my vision of the gutters, of the road, of pedestrians and other cars. It got to the point where I felt uncomfortable to have it on the window. So I took matters into my own hands, I decided to integrate the GPS into an area easy to see, away from the window allowing the rest of the windscreen to be free and adding that extra class to my interior. I will explain what I did with poorly taken mobile photos to show the procedure.
First of all, I decided the best part of the car to hardwire this GPS in was right at the top in the flip top console directly above the Air Conditioning Unit. Imo, it's bloody useless if theres no gauges there anyway, so may as well make use of it.
http://i573.photobucket.com/albums/ss172/calais190/Photo059.jpg
I pulled the rubber matt inside the console out, and undid the 4 screws. After this the aircon unit and lid console come loose. There are another 4 screws holding the console to the aircon facia, so i undid those to remove it.
http://i573.photobucket.com/albums/ss172/calais190/Photo060.jpg
I then placed the GPS system I use (Navman S90) on top of the plastic console lid and used a pencil to draw a stencil around the unit.
http://i573.photobucket.com/albums/ss172/calais190/Photo061.jpg
Stencil i roughly drew.
http://i573.photobucket.com/albums/ss172/calais190/Photo062.jpg
My weapon of choice was a Soldering iron. I used the iron the cut the plastic, to form a hole where the navigation unit should be.
http://i573.photobucket.com/albums/ss172/calais190/Photo063.jpg
The next two photos show the tip of the Soldering iron. I hammered it flat so i could cut the plastic like a warm knife through butter.
http://i573.photobucket.com/albums/ss172/calais190/Photo064.jpg
It didnt quite work as easily as through butter as the 1970's soldering iron I had didn't generate quite enough heat.
http://i573.photobucket.com/albums/ss172/calais190/Photo065.jpg
Straight after the solder it looked like this.
http://i573.photobucket.com/albums/ss172/calais190/Photo066.jpg
Another view :)
http://i573.photobucket.com/albums/ss172/calais190/Photo067.jpg
I then pulled out the files and began to shape by hacking fair violently at the plastic (i left a few mm when cutting with the soldering iron on each side so i could achieve an exact fit via filing).
http://i573.photobucket.com/albums/ss172/calais190/Photo068.jpg
As i filed the top piece of the console (it split into two pieces), making sure it looked pretty, the underneath piece i brutally hacked, and it's truly brutal. But for this purpose, it cannot be seen so does not matter.
http://i573.photobucket.com/albums/ss172/calais190/Photo069.jpg
After this I used some Foam to create a base for the GPS to stand on.
http://i573.photobucket.com/albums/ss172/calais190/Photo070.jpg
Sprayed it black with spray paint.
http://i573.photobucket.com/albums/ss172/calais190/Photo071.jpg
Next was fitting the console back into the dash, the foam base, cutting and filing being complete.
http://i573.photobucket.com/albums/ss172/calais190/Photo072.jpg
In the mean time i ran the cable for power to the navigation system from my centre console under the lights and under the auto shifter up the side of the dash finally to the top of the console lid. I filed a hole using a circular file at the back of the top flip console to accommodate the wire power source for the navigation unit.
http://i573.photobucket.com/albums/ss172/calais190/Photo073.jpg
With that all done, I put everything back together, all the screws back in and put the GPS in for a look. This is the result:
http://i573.photobucket.com/albums/ss172/calais190/Photo074.jpg
http://i573.photobucket.com/albums/ss172/calais190/Photo075.jpg
http://i573.photobucket.com/albums/ss172/calais190/Photo076.jpg
This was a really easy mod, it was time consuming, took around 4 hours to do today, and cost about 10 dollars (for foam) and the rest was just hard labour.
I will get some better pictures up using a DSLR because these are shocking. Anyway, hope you enjoyed the thread, feel free to leave your opinion!
Cheers,
Damo.
First of all, I decided the best part of the car to hardwire this GPS in was right at the top in the flip top console directly above the Air Conditioning Unit. Imo, it's bloody useless if theres no gauges there anyway, so may as well make use of it.
http://i573.photobucket.com/albums/ss172/calais190/Photo059.jpg
I pulled the rubber matt inside the console out, and undid the 4 screws. After this the aircon unit and lid console come loose. There are another 4 screws holding the console to the aircon facia, so i undid those to remove it.
http://i573.photobucket.com/albums/ss172/calais190/Photo060.jpg
I then placed the GPS system I use (Navman S90) on top of the plastic console lid and used a pencil to draw a stencil around the unit.
http://i573.photobucket.com/albums/ss172/calais190/Photo061.jpg
Stencil i roughly drew.
http://i573.photobucket.com/albums/ss172/calais190/Photo062.jpg
My weapon of choice was a Soldering iron. I used the iron the cut the plastic, to form a hole where the navigation unit should be.
http://i573.photobucket.com/albums/ss172/calais190/Photo063.jpg
The next two photos show the tip of the Soldering iron. I hammered it flat so i could cut the plastic like a warm knife through butter.
http://i573.photobucket.com/albums/ss172/calais190/Photo064.jpg
It didnt quite work as easily as through butter as the 1970's soldering iron I had didn't generate quite enough heat.
http://i573.photobucket.com/albums/ss172/calais190/Photo065.jpg
Straight after the solder it looked like this.
http://i573.photobucket.com/albums/ss172/calais190/Photo066.jpg
Another view :)
http://i573.photobucket.com/albums/ss172/calais190/Photo067.jpg
I then pulled out the files and began to shape by hacking fair violently at the plastic (i left a few mm when cutting with the soldering iron on each side so i could achieve an exact fit via filing).
http://i573.photobucket.com/albums/ss172/calais190/Photo068.jpg
As i filed the top piece of the console (it split into two pieces), making sure it looked pretty, the underneath piece i brutally hacked, and it's truly brutal. But for this purpose, it cannot be seen so does not matter.
http://i573.photobucket.com/albums/ss172/calais190/Photo069.jpg
After this I used some Foam to create a base for the GPS to stand on.
http://i573.photobucket.com/albums/ss172/calais190/Photo070.jpg
Sprayed it black with spray paint.
http://i573.photobucket.com/albums/ss172/calais190/Photo071.jpg
Next was fitting the console back into the dash, the foam base, cutting and filing being complete.
http://i573.photobucket.com/albums/ss172/calais190/Photo072.jpg
In the mean time i ran the cable for power to the navigation system from my centre console under the lights and under the auto shifter up the side of the dash finally to the top of the console lid. I filed a hole using a circular file at the back of the top flip console to accommodate the wire power source for the navigation unit.
http://i573.photobucket.com/albums/ss172/calais190/Photo073.jpg
With that all done, I put everything back together, all the screws back in and put the GPS in for a look. This is the result:
http://i573.photobucket.com/albums/ss172/calais190/Photo074.jpg
http://i573.photobucket.com/albums/ss172/calais190/Photo075.jpg
http://i573.photobucket.com/albums/ss172/calais190/Photo076.jpg
This was a really easy mod, it was time consuming, took around 4 hours to do today, and cost about 10 dollars (for foam) and the rest was just hard labour.
I will get some better pictures up using a DSLR because these are shocking. Anyway, hope you enjoyed the thread, feel free to leave your opinion!
Cheers,
Damo.