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wildrova
15-03-2010, 11:09 PM
First proper automotive post (my ride and an intro doesn’t count), so I thought I’d make it a huge one…

Right then, first things first, the following is a number of Q's from someone who doesn't have a clue about what they're talking about. :) So with that said, it's time to make an idiot of myself.
I'm trying to school myself on engine tuning and how LPG (specifically liquid inject LPG) effects the process and the more i read the more confused I get.


Me thinks that at its very simplest, tuning of an engine optimizes key aspects such as AFR's and ignition timing. That is, fueling levels are matched to the amount of air being drawn into the engine and ignition (spark) is set in relation to TDC. All of this is done while ensuring the engine does not run too lean or too rich. This would explain why a re-tune is recommended when an air intake is changed to a more effective item.

Given the above, so long as enough fuel can be delivered to each cylinder to match the air being drawn in, an effective tune can be reached. This would explain why big forced induction setups require an upgrade of the fueling system because the stock fuel system and injectors can no longer physically deliver the fuel required.


Now, the next part is where i get even more confused:
There seems to be two Liquid Injection LPG systems on the market - JTG Liquid Inject, which a number of people have and are happy with, and Orbital Lpi which seems to have less of a following.

The two systems seem to be similar in their operation with a few key differences.

JTG Liquid Injection
In the case of the JTG system it appears that a LPG injector is tapped into the manifold close to the original petrol injector. The LPG injector is physically matched to the petrol injectors specifications so that the two injectors flow the same amount of fluid over the same period of time and at the same pressure.
Next, some fancy wiring is done, so that when the switch is made from petrol to LPG, the signal from the cars computer is diverted from the petrol injector to the LPG injector. Because the injectors are the same, the cars computer knows no different and still assumes that it is firing a set of petrol injectors.

This means that if the vehicle is tuned for LPG, the tune is conducted in the same way a normal petrol tune would be conducted, however, gains can be made due to the different characteristics of LPG as a fuel. As far as the vehicles sensors and computer know the vehicle is still running petrol.

If the above is true (although very simplified) then I vaguely understand what is going on.

Where I get completely confused is when I look at the Orbital Lpi system…

Orbital Lpi
After a bit of searching I believe that the system Orbital uses might actually be a Vialle Lpi sytem. A bit of further searching located the following document…
http: // www .suzukituning .com / General / VialleLPi / Vialle%20LPi%20Technical%20Manual . htm

After reading parts of the document (and I must admit, most of it went over my head) I think the system works as follows…

1. LPG Injectors are tapped into the manifold near the petrol injectors
Are these injectors physically matched to the petrol injectors in the same or similar way as the JTG system??
2. An intermediate computer controller is installed between the cars ECU and the injectors. This has a number of set parameters that modify the standard petrol injector signal for use with the LPG injectors.
3. As with the JTG system, when the fuel is changed to LPG the cars ECU still believes the engine is running on petrol.



Where I get really really confused to the point of not knowing what is going on is how engine tuning and modifications affect this process.

Is it still the case that as long as the LPG injectors can flow enough liquid at the correct pressure, more performance can be extracted from the engine.
i.e. is the restriction on tuning an engine on Orbital LPG the same as tuning a straight petrol engine - eventually the injectors will not be able to meet the demand of the tune (all other mods being equal)

Is there some other magic occurring inside the LPG controller that restricts the tuning of an engine after the system has been installed.
Can reasonable power still be made with this system for example 370fwkw from an L98 with supporting mods

And finally, given the Orbital system appears to be similar in its setup to sequential vapour injection (an LPG controller that intercepts the vehicles ECU signals) do the answers to my questions apply in to vapour injection systems as well??

Have I got it all wrong and it’s a case of this grasshopper having much to learn??

Regards,
Paul

HSV Listy
16-03-2010, 10:34 AM
APS service center can help with most questions on the JTG set up. From what The JTG can be tuned to suit petrol and LPG on a twin tune set up (like on mine performance is slightly less on petrol). You can supercharge, turbo and what ever. Generally once over 300rwkw you will need a second LPG pump. Some with the superchargers kits run over 360rwkw on the standard supplied LPG injectors. There is stacks more info on there about the JTG system and not much on the orbital.

Also the Orbital system I believe it supplied and that it is. How it is when you get it stays that way and all the system is locked. I have no idea about what they do with performace upgrades with the Orbital system and I dont believe there is much info on here about it.

shreksm
16-03-2010, 08:30 PM
Wildrova, don't know the technical ins and outs of it, but I have had my JTG system on my VY now for about a month and couldn't be happier.:)

APS Fston
16-03-2010, 09:05 PM
Me thinks that at its very simplest, tuning of an engine optimizes key aspects such as AFR's and ignition timing. That is, fueling levels are matched to the amount of air being drawn into the engine and ignition (spark) is set in relation to TDC. All of this is done while ensuring the engine does not run too lean or too rich. This would explain why a re-tune is recommended when an air intake is changed to a more effective item.

Given the above, so long as enough fuel can be delivered to each cylinder to match the air being drawn in, an effective tune can be reached. This would explain why big forced induction setups require an upgrade of the fueling system because the stock fuel system and injectors can no longer physically deliver the fuel required.



Pretty good grasp on the topic there , no need for correction !





Now, the next part is where i get even more confused:
There seems to be two Liquid Injection LPG systems on the market - JTG Liquid Inject, which a number of people have and are happy with, and Orbital Lpi which seems to have less of a following.


JTG has the results and has been proven time and time again.;)





The two systems seem to be similar in their operation with a few key differences.


JTG Liquid Injection
In the case of the JTG system it appears that a LPG injector is tapped into the manifold close to the original petrol injector. The LPG injector is physically matched to the petrol injectors specifications so that the two injectors flow the same amount of fluid over the same period of time and at the same pressure.



LPG and fuel have totally different pressures and flow characteristics , the injector is physically matched through calibrators and line pressure to deliver the same AF/R's for a given duty cycle.




Next, some fancy wiring is done, so that when the switch is made from petrol to LPG, the signal from the cars computer is diverted from the petrol injector to the LPG injector. Because the injectors are the same, the cars computer knows no different and still assumes that it is firing a set of petrol injectors.


No fancy wiring, just a switching box and harness :)




This means that if the vehicle is tuned for LPG, the tune is conducted in the same way a normal petrol tune would be conducted, however, gains can be made due to the different characteristics of LPG as a fuel. As far as the vehicles sensors and computer know the vehicle is still running petrol.

If the above is true (although very simplified) then I vaguely understand what is going on.


100%


I can't answer the Orbital questions , but we heard it uses a "locked" ECU ( no tuning )

wildrova
16-03-2010, 11:03 PM
APS, thanks for the response. Seems I might not be as lost as I thought.
Given your answers, I'm starting to feel I have enough of a grasp of the JTG system to be happy with the way it works.

Regarding the orbital system, I'm starting to think that the primary difference (with regard to the way the system works) is the computer that sits between the cars ECU and the injectors. I've read elsewhere that this computer is locked with the exception of a few parameters that can be slightly changed.


I'm unsure if the computer just modifies the signal and if this is the case, given the information in the Vialle Lpi technical manual then the system may behave in the same way as the JTG system - that is only the tune stored on the cars ECU needs to be changed.

I'll post more q's and stuff I think i've learnt as I go. - Hopefully I'll be talking to orbital soon. In the mean time if anyone else can shed some light on the subject, I'm all ears.

wildrova
08-04-2010, 12:34 AM
so with much further reading and talking to orbital and others it seems i still have more q's...

Orbitals system appears to be limited by the physical capacity of the LPG injectors it uses. Once they have reached their max capacity they can't be upped in size to provide more fuel. That said, they have apparently run a 317kw ls3 to redline on straight LPG so in stock form the l98 shouldn't be an issue.

In some ways, i think that if managed correctly by the orbital computer, the change back to petrol injectors might not be such a bad thing especially if chasing high hp in a street driven car.

If the changeover can be 'faded' from one fuel system to another ie. at mid rpm use 80% lpg 20% petrol fading to 20% lpg 80% petrol or even 100% petrol then this should ensure that the change from one fuel to another is seemless..

If the above were the case it would mean around town the vehicle would use nearly 100% lpg (driven sedately at low rpm) and could maintain good idle characteristics, however the petrol injectors could be changed for a higher capacity unit. this would mean that when given a bootful, the larger petrol injector could be used to provide enough fuel (petrol). this would also mean that the poor idle characteristics that may result from a large injector firing at short pulse widths would be negated as it would be the lpg injectors firing at this time.

Have i got the wrong end of the stick as I'm learning as i go. - The last engine i was tweeked and tuned was done by ear and had only slightly more total displacement than one cylinder in an L98 :)

LuisS
08-04-2010, 07:06 AM
In some ways, i think that if managed correctly by the orbital computer, the change back to petrol injectors might not be such a bad thing especially if chasing high hp in a street driven car.

Why would you want to do that ?

defeats the purpose I reckon.. the JTG system stays on LPG all the way to the red line, already proven on 400+ rwkw applications.

LPG has higher octane + cooler charge temperature = more power dude !

PoweredByCNG
08-04-2010, 12:22 PM
Yes, but the JTG system costs $1000 more to install than the Orbital system. $1000 buys you a LOT of LPG!

wildrova, I wouldn't bother with the larger petrol injectors. You will have issues with fuel trims and you will also have cold start and cold idle issues as the purge time can vary from 45sec to 3min or so depending on ambient temperature.

LuisS
08-04-2010, 06:51 PM
Yes, but the JTG system costs $1000 more to install than the Orbital system. $1000 buys you a LOT of LPG!

wildrova, I wouldn't bother with the larger petrol injectors. You will have issues with fuel trims and you will also have cold start and cold idle issues as the purge time can vary from 45sec to 3min or so depending on ambient temperature.

Yep , lots of LPG - also buys you lots of petrol if you're switching over at WOT :)

Tested by the owner on Chev's dyno


http://i101.photobucket.com/albums/m49/shep56/IMG.jpg


No mods other than OTR, JTG and some tuning.... ;)

PoweredByCNG
08-04-2010, 08:29 PM
That's if, and only if the resulting system does indeed switch over at WOT.

LuisS
21-04-2010, 09:32 AM
That's if, and only if the resulting system does indeed switch over at WOT.


No switching here :)

http://i101.photobucket.com/albums/m49/shep56/LSX%20Shootout%202010/SHP_0029.jpg



Courtesy of "Shep photography"


Matt's everyday work ute ! JTG LPG , VZ Ls2 , cam, 2800rpm convertor , exhaust and APS air box .

We tidied up the tune and dynoed it on Thursday night , made 314 at the rear wheels on LPG using EFI Live alternative fuel operating system

Matt filled the LPG tank before he left , cost a whole $42

Drove Frankston to Heathcote -

First couple of runs were done on street tyres , as the drag radials on 15" rims wouldn't fit over the big rear discs.

Matt managed a 12.3 on Friday night on street tyres - LPG of course.

Saturday morning the boys swapped over the rear discs to fit the radials ( to save the street tyres really) the ute then ran all day , pass after pass after pass , 12.48, 12.47, 12.70, 12.69, 12.79, 12.75, 12.71, 12.87. ( there are more time slips but I can't find them !)

We worked it out that every run cost approx 5 cents on fuel.

Sunday morning , swapped the tyres back and drove home , still with LPG in the tank !

And best of all , Matt felt he was being "environmentally friendly" the whole time ! LOL

HSV Listy
21-04-2010, 10:04 AM
Good to see the ute went well. Shows the LI LPG can handle a good floggen.

It is good fun racing on the cheap (fuel anyway). I normally can last a whole race day at hidden Valley but last weekend it changed over on the last couple of laps of the day. Still had some gas in there but I dare say the computer must of detected it getting low and switched over. I just putted around the last couple of laps on petrol as it was very low. I filled it up on the way home and cost $41. Used to cost me about $95 for a full tank of 98 oct petrol for a days racing. Small change but less emissions can not hurt.